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Spray applications

Tank cleaning
For the efficient cleaning of containers and tanks, Lechler offers a large choice of self-rotating tank cleaning nozzles. Most are free-spinning, driven and lubricated by the cleaning fluid, but Lechler does offer gear-driven units with more controlled rotation. The free spinning models optimally work within a low pressure range from 15 to 60 psi while the gear-driven models with their slower rotation can operate above 100 psi. The cleaning effect of these products is achieved by the particular spray coverage, the amount of flow, and the movement and impact of the flow. Selecting the most appropriate model saves energy, cleaning fluid, and expensive cleaning time. For tanks of every size from 3 feet to 60 feet in diameter, there’s a specific Lechler tank cleaning product to do the job.

Spraying in chemical reactors
Lechler’s 422 series of tangential full cone nozzles have been widely used for spraying in chemical reactors. These nozzles create a full cone pattern but without an internal vane. This allows for a greater free passage of fluid through the nozzle. While the standard material for this product is 316 grade stainless steel, it can be custom-made in whatever material is most appropriate for your spray application.

Mist eliminators
Mist eliminators, which remove small droplets of liquid from gas streams such as during chemical processing, need to be regularly cleaned to be kept in good working order. As this process is continuous, it is important that the nozzles used for the cleaning remain clog-free in order to completely cover the target area. For these purposes, Lechler’s 422 series of clog-resistant tangential full cone spray nozzles work very well at both goals: cleaning the mist eliminators and remaining clog-free so the process can continue. The 422 series are uniquely-designed nozzles which can create a full cone pattern without the need for an internal vane. Without such a vane to potentially collect small particles, the 422 series can pass larger particles through it, therefore increasing its resistance to clogging. This allows the spraying within the mist eliminator to continue unabated.

Quench cooling
For spraying larger quantities of fluid for quench cooling, Lechler’s Center Jet (459 series) and Free Spray (455 series) nozzles can fill the bill. These are both full cone sprays with wide ranges of spray coverage and flow rates. While the lower flow rates generally produce smaller droplet sizes which are more conducive to cooling, the larger flow rates can produce large volumes of output if that is the most effective method of cooling in your application.

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