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Full cone nozzles

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Lechler full cone nozzles excel in applications that require uniform liquid distribution across a circular or square area. Applications include product coating, product cooling, and stationary washing or rinsing.  Lechler offers two styles of full cone nozzles: axial and tangential.

 

Axial full cone nozzles

Lechler low-to-medium flow axial full cone nozzles incorporate a modified x-style vane, promoting more precise distribution and constant pattern width.  These axial full cone nozzles have a straight-through flow line from input to output.  The vane separates the incoming liquid into two paths which cross near each other (hence the “x-style”).  The two flows reunite before exiting through the nozzle orifice.  The result is a uniform spray distribution throughout the cone with consistent spray angles.

 

The high capacity full cone nozzles have a somewhat different vane design.  The Lechler CenterJet nozzles utilize a turbine style center of three or more blades for uniform coverage and thorough atomization. The CenterJet is an excellent economical alternative to our standard x-style axial full cones where the larger free passage and spray angle consistency are not required.  Lechler’s Free Spray full cone nozzles utilize a one-piece design with non-removable vanes to provide excellent spray distribution of large droplets throughout the suggested 1/2 psi to 60 psi operating range. Large open orifices accommodate large particulates for clog-free performance.

 

Tangential full cone nozzles

Tangential full cone nozzles are particularly suited for closed-circuit spraying of liquids with a high quota of solid matter, or for firefighting applications. The atomizing fluid is tangentially supplied, or at right angles, to a swirl chamber where it is put into rotation.  Tangential full cone nozzles are free of swirl inserts. Hence, they are resistant to clogging. The full cone spray is obtained with the aid of specially arranged grooves, milled into the nozzle bottom, which cause an adequate part of the rotating liquid flow to diverge to the center of the swirl chamber. Thereby an extremely uniform area distribution of the sprayed liquid is achieved.

 

Two other types of nozzles that create full cone patterns are:

  • Cluster head nozzles – Nozzle head with seven separate hollow cone sprays (for fine atomization) arranged to create a single full cone spray (for uniform coverage).
  • Deflector plate nozzles – Projects a solid stream out of its orifice which deflects off of a plate connected to the nozzle directly below the orifice, dispersing the liquid into a 180º area for wide coverage.

The Lechler family of full cone nozzles:

Series 460/461 Full Cone Nozzles

Series 460/461 Full Cone Nozzles

Description

  • Uniform full cone distribution with thorough atomization
  • X-Style vane for high free passage
  • Stable spray angles at low pressures

Standard Materials

  • 316SS, Brass, PVDF

 

Applications

  • Washing and cleaning
  • Dust suppression
  • Mist eliminator washing
  • Chemical reactors
  • Surface spraying

Standard Connections

  • 1/8", 1/4", 3/8", 1/2", 3/4", 1" male NPT

LechlerUS-Shop:/PDF/lg.gif  Product overview / technical data: Series 460/461 Full Cone Nozzles (PDF)


Series 405 Full Cone Nozzles

Series 405 Full Cone Nozzles

Description

  • Uniform spray pattern
  • Large free passage
  • X-style swirl insert

Standard Materials

  • 316SS, Brass

Applications

  • Surface spraying
  • Cleaning and washing processes
  • Chemical process engineering
  • Cooling of gaseous fluids and solids
  • Water treatment

Standard Connections

  • 1-1/4", 1-1/2", 2" male NPT

LechlerUS-Shop:/PDF/lg.gif  Product overview / technical data: Series 405 Axial full cone nozzles (PDF)


Series 403 Full Cone Nozzles

Series 403 Full Cone Nozzles

Description

  • Slot -type insert for high volumes
  • Uniform spray patterns over wide pressure range

Standard Materials

  • 316SS

Applications

  • Chemical reactors
  • Surface spraying
  • Cooling gaseous fluids and solids


Standard Connections

  • 2-1/2", 3", 3-1/2", 4" male NPT

LechlerUS-Shop:/PDF/lg.gif  Product overview / technical data: Series 403 Axial full cone nozzles (PDF)


Series 468 Full Cone Nozzles

Series 468 Full Cone Nozzles
Description
  • Uniform full cone distribution
  • Consistent spray angles
  • Uses standard nozzle base and cap configuration

Standard Materials

  • 316SS, Brass, PVDF

Applications

  • Washing and cleaning
  • Mist eliminator washing
  • Chemical reactors
  • Surface spraying

Standard Connections

  • 11/16 x16 or 3/8" male BSPP base connections with retainer cap

LechlerUS-Shop:/PDF/lg.gif  Product overview / technical data: Series 468 Axial full cone nozzle tips (PDF)


Series 422/423 Full Cone Nozzles

Series 422/423 Full Cone Nozzles

Description

  • Tangential design with no swirl insert
  • Maximum clog resistance
  • Stable spray distribution and spray angle over wide pressures

Standard Materials

  • 316SS, Brass, PVDF

Applications

  • Cleaning and washing process
  • Mist eliminator washing
  • Scrubber towers
  • Chemical reactors

Standard Connections

  • 1/4", 3/8", 1/2", 3/4", 1", 1-1/4" 2" male NPT; 1/2", 3/4" male BSPT; Lechler Twistloc connection

LechlerUS-Shop:/PDF/lg.gif  Product overview / technical data: Series 422/423 Full Cone Nozzles (PDF)


Series 502/503 Cluster Full Cone Nozzles

Series 502/503 Cluster Full Cone Nozzles

Description

  • Uses seven hollow cone orifices
  • Small droplet size
  • Overlapping sprays create one wide angle full cone
  • Coverage of full cone; atomization of hollow cone

Standard Materials

  • 316SS, Brass

Applications

  • Gas cooling
  • Steam de-superheating
  • Chemical reactors

Standard Connections

  • 1/2", 3/4" female NPT

LechlerUS-Shop:/PDF/lg.gif  Product overview / technical data: Series 502/503 Cluster Full Cone Nozzles (PDF)


Series 459 CenterJet Full Cone Nozzles

Series 459 CenterJet Full Cone Nozzles

Description

  • Turbine style vein
  • Uniform atomization and distribution

Standard Materials

  • 316SS

Applications

  • Surface spraying
  • Quench cooling
  • Fire suppression
  • Chemical processing

Standard Connections

  • 1-1/2", 2", 2-1/2", 3" female NPT

LechlerUS-Shop:/PDF/lg.gif  Product overview / technical data: Series 459 CenterJet Axial full cone nozzles (PDF)


Series 455 Free Spray Full Cone Nozzles

Series 455 Free Spray Full Cone Nozzles

Description

  • One piece design
  • Large droplet sizes
  • Even atomization and distribution

Standard Materials

  • 316SS

Applications

  • High volume surface spraying
  • Scrubbers
  • Quench cooling
  • Chemical processing

Standard Connections

  • 2-1/2", 3" male NPT; 2-1/2", 3" female NPT

LechlerUS-Shop:/PDF/lg.gif  Product overview / technical data: Series 455 Free Spray Axial full cone nozzles (PDF)


Series 524/525 Deflector Plate Full Cone Nozzles

Series 524/525 Deflector Plate Full Cone Nozzles

Description

  • Full cone spray
  • No swirl insert for clog resistance

Standard Materials

  • 316SS, Brass

Applications

  • Firefighting
  • Broadcast spraying
  • Wide area spraying

Standard Connections

  • 1/2" male BSPP

LechlerUS-Shop:/PDF/lg.gif  Product overview / technical data: Series 524/525 Deflector Plate Full Cone Nozzles (PDF)