these are some of the challenges the billet and bloom casters of today are facing. These issues place a high demand on the secondary cooling system of the caster and therefore require more flexibility.
In order to help our customers with these challenges, our research and development team engineered a flexible solution that included:
The Billetcooler Flex® is designed with the capability to have a constant spray angle over the entire turn-down range. We offer three different nozzle sizes, each with a turn-down ratio (min./max. water flow rate) of 1:10.The images below represent the comparison of the Billetcooler Flex vs a conventional nozzle.
This nozzle is able to adjust its distribution and cooling performance based on the operating parameters needed.
It can produce a “High Center distribution” needed for billet casting. Cooling performance is concentrated in the middle while preventing overcooling on the edges.
It can produce a “Flat Center” or even distribution geared towards larger bloom casting. Cooling performance is even across the product face.
It can also produce a “Low Center” or concave liquid distribution ideal for rounds. Cooling performance wraps around the product face applying even distribution.
Due to its very large free cross-sections for air and water, the BilletCooler FLEX is clog resistant and maintenance-friendly.
This nozzle requires less compressed air than simpler air-mist nozzle designs and therefore helps to improve the energy efficiency of the overall installation saving you money on operating costs.
Learn more about BilletCooler FLEX