Waste incineration industry
Your emission equipment is critical to your operation
Lechler has a wide range of nozzles for gas treatment systems that are tailored to the specific conditions seen on site. Waste incineration plants must have special flue gas cleaning systems so that environmentally harmful substances do not escape into the atmosphere during waste incineration. With a comprehensive portfolio of individual nozzles and complete gas treatment systems, Lechler has the right solution to support plant operators. We can provide you with advice starting with the process analysis all the way up to a turnkey solution. This is how we work with you to develop a needs-based solution that takes into account your specific plant and environmental conditions. You benefit not only from a broad range of nozzles but our in-depth understanding of the process. We have the capability to simulate the flow conditions of your system in a high-precision Fluid Dynamic Simulation and can determine, for example, the number of nozzle lances, positioning and the injection demand. Together we can guarantee that you will receive a safe and reliable process with our gas treatment systems. Learn more.
Overview of Lechler applications in waste incineration plants
Importance of Efficient Spray Technology in Waster Incineration
Waster incineration plants use incinerators, scrubbers, baghouses, and other equipment for the incineration process. Spray tech is typically used for gas cooling and quenching as hot gases such as sulfur oxides (SOx), nitrogen oxides (NOx), hydrogen fluorides (HF), volatile organic compounds (VOCs) and carbon monoxides (CO) are created and expelled through the flue. By lowering the temperatures for the incinerator, less of these harmful gases are generated that move to downstream processes.
Spray nozzles also help remove unwanted chemicals in waste water, controls dust along conveyor belts and transfer points, and inject chemicals into a range of processes. Companies may also use spray nozzles for odor control.
Types of Spray Nozzles Ideal for Waster Incineration
Spray nozzles for the waster incineration industry must handle differing types of liquids. Some liquids may have viscous consistencies, such as lime scurries, as the spray nozzles must handle these particulates without clogging.
Using anti-clogging technology along with corrosive resistant high quality metals, the spray nozzles can withstand the daily wear and tear while offering efficient operations when dealing with low and high flow rates.
Choosing the Right Spray Nozzle for Waster Incineration Operations
Consider the process, the types of liquids being sprayed, the flow rates, and the spray angles. The spray nozzles should be highly resistant to extremely high temperatures and corrosion resistant from the sprayed chemicals. The spray technology also should allow for greater distribution control whether you are looking for the free flow of liquids as well as the atomization of liquids for the specific processes.
Spray Nozzle Features for Waster Incineration
Spray nozzles can consist of nozzle lance systems for gas cooling and gas conditioning. These systems create the optimal droplet distribution and sizes to integrate with the incoming gas flow.
Denitrification and desulphurization processes also benefit from the use of lance systems. While the plant grows in its operations, the lance systems are scalable to fit into changing processes.
For flue gas scrubbing, spray nozzles will cool the gas flowing through the flues. This cooled gas can form into a vapor that is harmful to the environment. Mist eliminators used in combination with spray nozzles to remove the droplets to prevent this condensation issue.
Benefits of Lechler's Spray Nozzles for Waster Incineration
At Lechler, we design and engineer our spray technology so that it integrates fully into your new or existing waster incineration equipment. Whether you need spray nozzles for dust control or SNCR processes, we offer a wide selection of products that are suitable for your industry. Reach out to us today.
